Startup Elavi doubles down on high protein brownies – and retail notices

While a national buy from Whole Foods is the dream for many startups, often a ‘no for now’ will bide time and resources to land on more shelves in the future  

Sometimes one step back can allow for two steps forward, as in the case of better-for-you startup Elavi counterintuitive decision to revert to DTC from retail in order to focus on a new SKU that it thinks will have broader appeal.

The startup’s flagship cashew butters caught the attention of Costco in Southern California after their debut in 2022, but by transitioning the cashew butters back to online-only, the company is able to focus on its high-protein brownies, which have attracted attention from both consumers and large retailers.

From DTC to Costco and beyond

During Sweets and Snacks Expo in 2024, Elavi connected with Costco’s buyers as the brand began launching its next product – a clean-label high protein brownie sweetened with dates and made with tapioca fiber. Each 53-gram brownie contains 11 grams of protein and 8 grams of sugar.

With a growing demand for the protein brownies, Elavi pivoted to focus its retail efforts on the brownies and moved the cashew butters to DTC, Razavi explained. The existing relationship with Costco made an easy transition to switch out the products, and later leverage retail sales data to show Whole Foods Market, she added.

Elavi’s chocolate fudge cashew butters made its Costco debut in 15 stores across Southern California after a successful Costco Roadshow run in 2023. Razavi credits building a relationship with the retailer to persistent cold calling, starting the brand’s retail journey moving forward.

The transition from butters to brownies in Costco “gave our buyers validation that we knew what we were doing in terms of being a Costco vendor” because of “our prior existing success with a different product line,” Razavi said.

Since the brownie’s launch in 2024, it landed on Whole Foods and Costco shelves in Southern California, with plans to expand into retailers in other states. The brand will launch several other brownie flavors this year – a strategic decision to expand product offerings and “command attention on a very crowded shelf,” Razavi said.

With high cocoa prices, the brand also launched a Birthday Cake Blondie that does not contain chocolate – a move that reflects broader shifts in the industry with brands expanding into non-chocolate SKUs, she noted.

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Laying the ‘groundwork’ with previous lines to grab buyers’ attention

While Elavi’s retail growth “may look like this overnight success” with the high protein brownies, Razavi attributes the brand’s acceleration to “years of groundwork laid with previous product lines,” which also includes a now discontinued line of gut-friendly, collagen protein bars.

“Those [products] were so instrumental for us to understand the market, understand retail buyers, understand how to pitch and how to successfully get their attention,” Razavi explained.

Elavi’s clean label grabbed buyers’ attention as the market demanded more products free from seed oils, allergens, sugar alcohols, refined sugar, soy, corn, dairy, gluten and artificial colors.

While Elavi’s label was considered clean, especially to Whole Foods’ strict standards, it “also tastes really delicious,” Razavi said. The brownie’s shelf stability in an increasingly crowded aisle was another layer of validation for the retailer to include it on shelves, she added.

Launching in Whole Foods – a different distribution strategy

When launching in Whole Foods, Elavi began working with the distributor UNFI which was a significant shift from the brand’s direct distribution model. This move required expertise from Elavi’s advisors, consultants and close investors to “help us set Elavi up for success,” she said.

Although Whole Foods offered Elavi national placement, the brand chose to stick with Southern California first and gradually grow.

“They offered us a national buy, which was incredible, and we’re so honored, and we had the audacity to say we’re not ready for this. We want to start in our backyard in the SoCal region, where we can personally nurture it and understand how this all works, understand what are the gaps that we need to hire for and ultimately it was the best decision,” Razavi said.

One of the reasons Elavi remained in SoCal Whole Foods stores was the brownie launch was around the same time of UNFI’s cyber attack which impacted one warehouse. Another reason was the recommendation from Elavi’s advisors who urged the brand to accustom itself to UNFI and “iron out the kinks” because “you don’t want to mess it up” with Whole Foods, she said.

Whole Foods “understood it and now it just makes the conversation a lot stronger when we get to show them really strong sales data in the Southern Pacific region, as we’re now expanding for more locations for next year,” Razavi added.